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HUBER Fine Screen ROTAMAT® Ro1 Reliable and efficient mechanical solids separation with well-proven technology

  • With integrated screenings press
  • With integrated screenings washing
  • Compact design

Operating reliability, efficiency, and hygienic performance are key factors for a mechanical separation system. The goal is to achieve optimal separation efficiency based on the prevailing hydraulic conditions.

The HUBER Fine Screen ROTAMAT® Ro1 operation is based upon a unique system that allows combination of screening, washing, transport, compaction and dewatering in a single unit.

Depending on the screen bar spacing (6 or 10 mm) and screen size (with a screen basket diameter of up to 9.8 feet / 3,000 mm), the throughput can be customized to meet specific site requirements.

The HUBER Fine Screen ROTAMAT® Ro1 is completely made of stainless steel and acid treated in a pickling bath.

HUBER Fine Screen ROTAMAT® Ro1
HUBER Fine Screen ROTAMAT® Ro1
HUBER Fine Screen ROTAMAT® Ro1 in a tank
HUBER Fine Screen ROTAMAT® Ro1 in a tank
Several parallel HUBER Fine Screen ROTAMAT® Ro1 units installed in the channel
Several parallel HUBER Fine Screen ROTAMAT® Ro1 units installed in the channel
Outdoor installation of a HUBER Fine Screen ROTAMAT® Ro1 with frost-protection
Outdoor installation of a HUBER Fine Screen ROTAMAT® Ro1 with frost-protection
HUBER Fine Screen ROTAMAT® Ro1 with integrated Screenings Washing System IRGA installed in the channel
HUBER Fine Screen ROTAMAT® Ro1 with integrated Screenings Washing System IRGA installed in the channel
Parallel installation of several HUBER Fine Screens ROTAMAT® Ro1 in the channel
Parallel installation of several HUBER Fine Screens ROTAMAT® Ro1 in the channel
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Schematic drawing of HUBER Fine Screen ROTAMAT® Ro1
Design sketch: HUBER Fine Screen ROTAMAT® Ro1

Design and Function

Schematic drawing of HUBER Fine Screen ROTAMAT® Ro1
Design sketch: HUBER Fine Screen ROTAMAT® Ro1

HUBER Fine Screen ROTAMAT® Ro1 units are either installed directly into the channels, or are supplied as tank-mounted units, with an inclination of 35°.

The wastewater flows into the open end of the inclined screen basket and passes through the screen, where floating and suspended materials are retained by the screen bars. As the screen surface becomes clogged, an additional filtering effect occurs, allowing solids smaller than the bar spacing to be captured. When a certain water level upstream or differential between upstream and downstream of the screen is reached, caused by the blinding of the screen surface, the rake arm positioned on the axle center begins to rotate.

The tines of the rake, which extend fully through the screen bars, clean the basket by removing all the screenings and lifting them to the 12 o'clock position. The screenings then drop into the centrally positioned trough, which is equipped with an integrated screw conveyor. The rake is then returned from the 12 o'clock position, and during this return movement, a hinged comb pushes the screenings off the rake, ensuring the tines are also cleaned. As the conveying screw rotates, the screenings are transported out of the trough and conveyed through the rising pipe.

As the screenings are conveyed and compacted within the inclined pipe, they are dewatered without generating any odor nuisance. Once dewatered, the compacted screenings are discharged into the customer's container or a downstream conveying unit for further handling.

The benefits of the HUBER Fine Screen ROTAMAT® Ro1

  • Low Head Loss – High Separation Efficiency
    Due to the screen basket shape and 35° installation angle, the screen area is significantly larger than that of a vertical or steeply inclined screen. This results in low head loss, high separation efficiency, and maximum throughput.
  • Completely Made of Stainless Steel
    The machine is constructed entirely from stainless steel and is pickled in an acid bath, which prevents corrosion and minimizes maintenance needs.
  • Reliable, Self-Cleansing Operation
    The rake's tines fully engage with the screen area, ensuring thorough cleaning even under high pollution loads. A single flow path guarantees that screenings remain inside the basket (in front of the screen area), preventing them from being carried into the already cleaned downstream flow during the cleaning process.
  • Several Functions in One System
    The ROTAMAT® Screen combines the functions of screenings removal, transport, washing, dewatering, and compaction in a single, space-saving unit. An optional bagging unit ensures that the entire system operates without odor nuisance.
  • Outdoor Installation
    For outdoor installations, the HUBER Fine Screen ROTAMAT® Ro1 can be equipped with frost protection and additional insulation, if necessary, to ensure reliable operation in cold weather.
  • Retrofitting
    The flexible design of the ROTAMAT® Screen allows for future modifications to meet changing requirements. Features like heating and integrated screenings washing systems can be retrofitted as needed.
  • Low Maintenance
    No lubrication is required. Routine checks and visual inspections are sufficient to keep the system running smoothly.

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Case Studies

HUBER Solutions in Operation

img-casestudy-ro1-shanghai-02
06/17/2006 Shanghai, China

Twelve 2.6 diameter Ro1 screens in China’s boom town

A total of twelve HUBER Fine Screens ROTAMAT® Ro1/2600 were supplied for the second construction phase of WWTP Zhuyu

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