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HUBER Complete Plant ROTAMAT® Ro5 The original with well-proven mechanical wastewater pre-treatment components in one machine

  • With aerated or optionally unaerated grit channel
  • Grit trap designed accordance with international standards
  • Separate grease trap with semi-automatic grease removal (optional)
  • Integrated grit washing (optional)

For reasons of operational safety the first step of sewage treatment works is generally mechanical wastewater pretreatment including:

  • Fine screening
  • Screenings treatment
  • Grit separation
  • Grit discharge
  • Separation and removal of fat and grease
  • Integrated grit washing

Complete wastewater pre-treatment is essential for ensuring smooth operation in wastewater treatment plants, as it prevents issues like blockages, wear, or silting that can lead to costly downtime or equipment damage. 

The HUBER Complete Plant ROTAMAT® Ro5 was first developed and supplied in the 1980s, and since then, it has become a reliable and highly favored solution for wastewater pre-treatment. Thanks to its robust design and reliability, it has been chosen by hundreds of consulting engineers and plant operators worldwide.

Planning and installation of our HUBER Complete Plant ROTAMAT® Ro5 units is not only quick and easy, but also saves considerable construction costs. In fact, they are even acknowledged as state of the art in the 4th edition of DWA’s Handbook for mechanical wastewater treatment.

HUBER Complete Plant ROTAMAT® Ro5 for 200 l/s
HUBER Complete Plant ROTAMAT® Ro5 for 200 l/s
Complete Plant with subsequent Grit Washer RoSF4 T
Complete Plant with subsequent Grit Washer RoSF4 T
Integrated grit washing at the end of the HUBER Complete Plant ROTAMAT® Ro5
Integrated grit washing at the end of the HUBER Complete Plant ROTAMAT® Ro5
Underground, redundant HUBER Complete Plant ROTAMAT® Ro5
Underground, redundant HUBER Complete Plant ROTAMAT® Ro5
HUBER Wash Press WAP® SL subsequent to a HUBER Complete Plant ROTAMAT® Ro5
HUBER Wash Press WAP® SL subsequent to a HUBER Complete Plant ROTAMAT® Ro5
HUBER Complete Plant ROTAMAT® Ro5 in above ground tank installation
HUBER Complete Plant ROTAMAT® Ro5 in above ground tank installation
HUBER Complete Plant ROTAMAT® Ro5 in frost-proof outdoor installation
Frost-proof outdoor installation of a HUBER Complete Plant ROTAMAT® Ro5
Parallel installation of HUBER Complete Plants ROTAMAT® Ro5 with subsequent fine screening
Parallel installation of HUBER Complete Plants ROTAMAT® Ro5 with subsequent fine screening
Redundant HUBER Complete Plant ROTAMAT® Ro5
Redundant installation of HUBER Complete Plant ROTAMAT® Ro5
Classifying screw with subsequent HUBER Coanda Grit Washer RoSF4 T
Small HUBER Grit Washer subsequent to a HUBER Complete Plant ROTAMAT® Ro5
6x HUBER Complete Plants ROTAMAT® Ro5 with 160 l/s each
6x HUBER Complete Plants ROTAMAT® Ro5 with 160 l/s each
3x HUBER Complete Plant ROTAMAT® Ro5 with 220 l/s each
3x HUBER Complete Plant ROTAMAT® Ro5 with 220 l/s each
Redundant, unaerated HUBER Complete Plant ROTAMAT® Ro5
Redundant, unaerated HUBER Complete Plant ROTAMAT® Ro5
Redundancy in perfection
Redundancy in perfection
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Design sketch of HUBER Complete Plant ROTAMAT® Ro5
Design sketch: HUBER Complete Plant ROTAMAT® Ro5

Design and Function

Design sketch of HUBER Complete Plant ROTAMAT® Ro5
Design sketch: HUBER Complete Plant ROTAMAT® Ro5

The ROTAMAT® Ro5 is an all-in-one, robust, and efficient solution tailored for the complete mechanical pretreatment of wastewater.

Fine screening

Depending on the specific conditions and data, such as peak flow, screenings load and grit load, one of the following HUBER screens is selected:

Other separation sizes can be supplied on demand. Separate details are available for all of these machines.

Screenings treatment

The HUBER Fine Screen ROTAMAT® Ro1, Rotary Drum Fine Screen ROTAMAT® Ro2, and Micro Strainer ROTAMAT® Ro9 are equipped with an integrated screenings press for dewatering and compaction, eliminating the need for a separate wash press. Additionally, screenings washing can be achieved with the optional IRGA unit. These systems can achieve a solids concentration of up to 45% DS in the screenings.

For HUBER Fine Screen STEP SCREEN® SSF, HUBER Belt Screen EscaMax® a separate HUBER Wash Press WAP® is usually installed behind these HUBER screens. Solids concentration of screenings, depending on the WAP® type used: up to 50% DS.

Grit separation

The grit channels of the HUBER Complete Plant ROTAMAT® Ro5 units are designed to meet international standards or customized to the specific requirements of the customer. These grit channels are available in both aerated and unaerated configurations. The choice between aerated or unaerated channels depends on several factors, including the storm-to-dry weather flow ratio and the potential for additional grit treatment systems.

Grit removal and discharge

The settled grit is collected from the bottom of the grit channel using a horizontal grit screw. This screw transports the grit to an inclined grit screw, where it is further conveyed, agitated, and dewatered. The classified grit is then discharged from the upper end of the inclined screw and directed into the HUBER Coanda Grit Washer RoSF4 T for further washing and treatment. If necessary, the material can also be pumped to the grit washer, ensuring flexibility depending on the system setup and operational requirements. 

Grease separation and removal (optional)

The separation of fats and grease in the HUBER Complete Plant ROTAMAT® Ro5 is made possible through the use of aerated grit channels. In this system, the grease is collected in a separate chamber, with the partition between the grit trap chamber and the grease chamber being a slotted scum board. The aeration system within the grit trap chamber generates a flow that transports the grease through the slotted scum board into the grease chamber. Unlike many other systems, the HUBER plant employs a paddle scraper to efficiently remove the floating fats and oils. This paddle, made of stainless steel, is slowly drawn across the surface of the water using a rope mechanism. The paddle is specially shaped to ensure that virtually all floating matter is removed from the grease trap. This method prevents the anaerobic degradation of fat and grease, which can otherwise lead to unpleasant odors and other operational issues. This system provides an effective solution for grease removal, ensuring cleaner effluent and a more hygienic operation while reducing the risk of odor nuisance and the need for costly maintenance.

Optional integrated grit washing

In this setup, the horizontal grit conveyor directly transports the separated grit fractions into a grit washer integrated at the outlet of the Complete Plant. Upwardly directed service water is introduced to fluidize the grit at the bottom of the washer, allowing the lighter organic particles to separate from the denser grit. This separation process is assisted by a rabble rake. Once the organic material is removed, the clean grit is automatically conveyed by a classifying screw, dewatered statically, and discharged into a container.

The benefits of the HUBER Complete Plant ROTAMAT® Ro5

Dependable, complete and compact headwork unit performing the following process steps:

  • Fine screening
  • Screenings washing (optional)
  • Screenings dewatering
  • Grit separation
  • Grit dewatering
  • Grit trap aeration (optional)
  • Grease separation and removal (optional)
  • Optional integrated grit washing
  • Removal efficiency in accordance with international standards (DWA) with Qmax: 90 % of 75 mesh grit (particle diameter 0.2 – 0.25 mm) (confirmed by the University of Erlangen)
  • Throughput capacity up to 4755 GPM / 300 l/s makes it suitable for medium to large-scale applications
  • Separate grease chamber with automatic grease removal (optional)
  • Fully enclosed system prevents odor nuisance
  • Ideal for outdoor use with frost protection (optional)
  • Above-ground or underground installation
  • Constructed entirely of stainless steel, including screws, with acid pickling for maximum corrosion resistance
  • More than 2,500 installations worldwide, showcasing its dependability and customer satisfaction

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Case Studies

HUBER Solutions in Operation

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Ideal synergies of ecology and economy: smart HUBER solutions for grit processing in the waste management industry

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HUBER Drum Screen LIQUID - innovative overall process succeeds in Norway

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HUBER Grit Treatment System RoSF5 in the waste management industry

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When big ROTAMAT® Ro5 machines find their place

Especially the installation of the huge HUBER Complete Plant ROTAMAT® Ro5 units is an important moment in the execution...

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HUBER Complete Plant ROTAMAT® Ro5 in above ground tank installation
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Grit washing in grit trap: Complete Plant plus grit washing plant

Complete Plants are complete systems for the mechanical treatment of small to medium amounts of wastewater from 10 to...

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